ABB Robotics: A Half-Century of Advancing Industrial Automation

In industrial environments, hazardous (Dangerous), dirty (Dirty), and physically demanding (Difficult) tasks—commonly known as the 3D jobs—have long posed challenges to human workers. In Japan, these are often referred to as 3K jobs (Kiken, Kitanai, Kitsui). The solution? Robots. The inception of industrial robotics was driven by the need to delegate these undesirable tasks to machines. However, over the past five decades, robotics has evolved far beyond mere automation. Modern industrial robots are now indispensable collaborative partners that enhance precision, efficiency, and safety across various industries.

Among the pioneers of this transformation, ABB has played a crucial role in shaping the robotics industry. In 1974, ABB introduced the world’s first fully electric, microprocessor-controlled industrial robot—the IRB 6. Fast forward to 2024, ABB Robotics has been a steadfast companion to industries for half a century. The company, established through the 1988 merger of Switzerland’s BBC and Sweden’s ASEA, has maintained a strong presence in Taiwan since its inception. ABB Taiwan has actively contributed to the island’s economic growth, industrial transformation, and the recent reconfiguration of global supply chains. Every industrial milestone in Taiwan has seen ABB’s participation and support.

ABB Robotics: A Half-Century of Advancing Industrial Automation

Empowering Taiwan’s Industrial Growth with Advanced Robotics

“In Taiwan, ABB initially focused on providing large robotic arms for the automotive industry. However, as Taiwan’s industrial landscape shifted towards electronics and high-tech manufacturing, we introduced a broader range of small and collaborative robots,” says Jason Tsai, Deputy General Manager of ABB Taiwan. “Our robots, equipped with ABB’s advanced software and high-precision sensors, are now capable of executing intricate tasks, optimizing production efficiency, and reducing both labor and space costs.”

For instance, at the Qisda factory in Taoyuan, the implementation of ABB’s automation solutions resulted in a 51% reduction in labor costs, a 74% improvement in production management efficiency, and a 52% increase in production space utilization.

ABB continues to push the boundaries of industrial robotics through software innovation. Motion control technologies such as TrueMove and QuickMove enable unparalleled precision, speed, and synchronization, enhancing production rates and efficiency. Additionally, ABB’s High-Speed Alignment software for six-axis robots has achieved a 70% increase in speed and a 50% improvement in accuracy. The introduction of the OmniCore controller represents a revolutionary leap forward, integrating AI, sensors, cloud computing, and edge processing to achieve unprecedented levels of performance. With OmniCore, manufacturers can attain productivity and quality standards that were once deemed unattainable.

Safety as the Cornerstone of Collaborative Robotics

Beyond performance and functionality, safety remains a paramount concern in robotic automation. “Collaborative robots must function as safe and reliable co-workers,” Tsai emphasizes. ABB has consistently led the industry in this aspect, launching the world’s first collaborative robot, YuMi, in 2015, followed by the next-generation GoFa and Swifti robots. These advancements enable seamless human-robot collaboration without compromising safety.

A prime example is Qisda’s Suzhou facility, where ABB’s industrial robotic arms, equipped with pressure-sensitive skins and arranged in a circular production line, ensure maximum operator safety. The system is designed to immediately halt operations upon detecting human contact, minimizing workplace hazards. “Our collaboration with Qisda demonstrates the successful integration of high automation and safety standards in modern production lines,” says Tsai.

Lowering the Barriers to Automation: Making Robotics Accessible to All Industries

To ensure a broader adoption of robotic automation, ABB is dedicated to simplifying robot operation. “With intuitive, drag-and-drop programming interfaces, general factory workers can operate ABB robots without requiring specialized engineering expertise,” Tsai explains. This user-friendly approach enhances operational flexibility, allowing smart factories to swiftly reconfigure production lines in response to changing demands.

The combination of innovative hardware and software solutions has expanded ABB’s reach beyond traditional manufacturing. Today, ABB provides automation solutions for healthcare, food processing, retail, and logistics. Key partners include TaiGen Biotechnology, BenQ Dialysis, and e-commerce giant Momo. Within Taiwan’s flagship semiconductor industry, ABB has collaborated with EFA Precision Machinery to develop automated wafer box unpacking and packaging solutions. This innovation ensures wafer quality, reduces contamination risks, and enhances transportation efficiency—critical factors in meeting the growing global demand for semiconductor chips.

ABB’s ability to provide industry-specific solutions worldwide stems from its deeply embedded culture of knowledge and technological exchange. “When our customers encounter technical challenges, ABB’s teams in Taiwan and other regions collaborate to develop optimal solutions,” Tsai notes. “This open, cooperative approach ensures that ABB Taiwan can continue supporting Taiwanese businesses, no matter where they expand globally.” ABB currently operates over 100 locations in 53 countries, reinforcing its global support network.

Developing Energy-Efficient Robots for a Sustainable Future

As part of its commitment to corporate social responsibility, ABB is dedicated to reducing carbon footprints and advancing sustainable manufacturing. Internally, the company strives to lower its operational emissions, while externally, it focuses on developing more energy-efficient, high-performance, and durable robots.

Moreover, ABB actively collaborates with educational institutions, equipping students with the necessary skills to enter the robotics industry. Through joint courses designed by ABB experts and educators, along with hands-on training using ABB robotic arms, the company is fostering the next generation of automation professionals. To further this mission, ABB has established a Robotics Demonstration and Training Center in Neihu, Taipei, offering comprehensive training programs for industry professionals.

Looking Ahead: The Future of Robotics and AI Integration

As AI technology rapidly evolves and labor shortages intensify, industries worldwide are accelerating their adoption of robotic and automation solutions. ABB Taiwan remains committed to supporting Taiwanese industries in embracing the future of smart manufacturing. With a solid foundation in innovation, safety, and sustainability, ABB Robotics will continue to be the trusted partner that empowers industries to enhance productivity, efficiency, and competitiveness in the global market.