Streamlining for Agility and Environmental Responsibility
In recent years, Schneider Electric has made significant strides in simplifying its global supply chain, earning recognition from leading analyst firms as having one of the best global supply chains. Corporate Knights also ranked the company the most sustainable in its peer group and seventh overall, underscoring Schneider’s commitment to environmental responsibility. This journey has not only helped Schneider Electric reduce its reliance on complex, long-distance logistics networks but has also contributed to meaningful resilience and efficiency gains.
Innovative Solutions in Energy and Automation
As a leader in energy management and automation, Schneider Electric serves industries ranging from power generation to building automation. Their solutions empower companies to manage energy consumption efficiently, whether controlling power usage in a data center or automating production processes in factories. Operating on a global scale, Schneider Electric’s supply chain comprises 150,000 employees, 190 factories, and 100 distribution centers—facilitating the daily production and shipment of approximately 150,000 order lines. This extensive infrastructure is vital for managing the company’s 300,000 finished goods across regions worldwide.
Building Resilience: A Focus on Regionalization and Efficiency
Since the onset of the COVID-19 pandemic, Schneider Electric has accelerated efforts to increase supply chain resilience. Lee Botham, the global director of modeling and network design, explains that moving production closer to the regions that need it has been a major focus. By reducing dependency on distant, easily disrupted supply lines, Schneider Electric aims to improve reliability and reduce costs. Utilizing Coupa’s supply chain design tool, Schneider Electric developed internal capabilities to model and optimize supply chain configurations, allowing the team to reduce unnecessary logistics complexity.
Enhancing Efficiency Through Network Consolidation
In the initial stages, Schneider Electric focused on regional models to optimize customer service levels while reducing costs. Lower-revenue regions were initially prioritized to test models and build team expertise, later expanding to high-revenue regions like North America and Europe. One effective strategy has been shipment consolidation: instead of sending individual shipments directly from factories to different regions, they route goods to port hubs where shipments are combined into fuller containers. This approach allows the company to reduce shipping costs by maximizing container use and minimizing load frequency.
Collaborative Modeling to Drive Real-World Outcomes
Schneider Electric has refined its modeling approach to ensure that project recommendations align with regional needs. Instead of presenting executives with a completed model, the team now actively involves local and regional stakeholders in the modeling process. This collaborative approach ensures the relevance of insights and improves buy-in from regional executives, resulting in actionable, trusted outcomes. By tempering model-driven projections with conservative savings estimates—promising no more than half of the calculated savings—Botham’s team builds confidence in achievable, measurable outcomes.
Shifting Priorities: Resilience and Sustainability as Key Drivers
Cost savings remains essential, but Schneider Electric has broadened its objectives to include resilience, CO₂ reduction, and supply chain simplification. The company has shifted from simply optimizing costs to creating models that enhance service levels, reduce carbon emissions, and mitigate risks. For instance, Schneider has reduced transportation distances by locating production facilities closer to customer regions, simultaneously enhancing lead times and lowering emissions. A flexible approach to safety stock management, including centralizing slow-moving products, has also helped Schneider improve inventory reliability.
Sustainable Practices in Reverse Logistics and Circular Economy Initiatives
Schneider Electric’s supply chain design team views sustainability as an opportunity for innovation, particularly in Europe and China, where strict regulations mandate responsibility for products at end-of-life. Schneider has committed to advancing reverse logistics processes that facilitate product recycling and reuse, aligning with the principles of the circular economy. By investing in sustainable supply chain design, the company simultaneously reduces transportation costs and carbon emissions, creating an impactful model that addresses regulatory obligations and advances environmental stewardship.
A Model for Forward-Looking Supply Chain Management
Schneider Electric’s approach to supply chain design represents a forward-thinking model of resilience and sustainability. Their emphasis on collaboration and regionalization builds adaptability into the supply chain while managing risk and maintaining service levels. Moreover, the dual focus on carbon reduction and regulatory compliance reflects Schneider’s commitment to a sustainable, ethically responsible operation. As the global supply chain landscape continues to evolve, Schneider Electric’s strategic, design-based approach will likely serve as a valuable blueprint for companies aiming to navigate the complexities of modern supply chain management.
WeChat
Scan the QR Code with wechat